Technical Capability

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Plant Capacity

Our Plant capacity is a 50 Tone/ per month and one single piece Casting job size is Max. Casting Size: 700mm x 500mm x 700mm – Ht. & Min. Casting Size: 25mm x 25mm x 25mm – Ht. and in weight single piece casting job weight maximum up to 150 Kg and minimum up to 200 gm.

Advantages

Lost Foam Casting is following advantages over conventional investment Casting Process.

Material Delivery Time is Less (10 to 15 days)
In this Process at Pattern stage Casting Banding is eliminated.
Efficient manufacture of larger castings is easily manufacturing.
In casting after machining reducing impurities so sound casting quality
Increased Productivity due to fewer shell coasts and accelerated drying.
Fast Production against I.C so that against Order fast delivery

Lost Foam Casting is following advantages over conventional Sand Casting Process.

Can be used for precision castings of ferrous and non-ferrous metals of any size.
Fewer steps are involved in foam cast casting compared to sand casting
Core making is eliminated.
Binders or other additives and related mixing processes are eliminated.
High dimensional accuracy can be achieved and thin sections can be cast (i.e. 3 mm)..
The flasks used are less expensive and easier to use because they are in one piece.
The need for skilled labour is reduced.
Multiple castings can be combined in one mould to increase pouring efficiency.
Consistent casting quality.
Lower operating costs can be achieved for appropriate castings. Complex castings, particularly internal sections, which require high dimensional accuracy and have thin sections, can be produced very cost effectively in comparison with to conventional sand molding processes.
Fettling and machining is minimized due to high dimensional accuracy and the absence of Parting lines or core fins.
The shakeout process is simplified and does not require the heavy machinery required for Bonded sand systems.
High levels of sand reuse are possible. As little as 1-2% of the sand is lost as a result of spills. Periodically a portion of sand may need to be removed or reclaimed to avoid the build-up of Styrene.